Einleitung

This guide shows how to remove and replace the oil seal on the transmission input shaft in a Honda FRC800K1A Rear Tine Tiller.

Drain the oil from the transmission before beginning this process.

After completing this procedure, refill the transmission with 5.3 quarts of SAE 10W-30 oil.

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    • Before you begin the repair, disconnect the spark plug wire.

    • Firmly grip the base of the connector and pull it away from the spark plug to disconnect it.

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    • Flip the fuel valve switch to the off position.

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    • Use a 14 mm socket to remove the bolt securing the outer belt cover.

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    • Tilt the outer belt cover down and pull it off of the lip on the inner belt cover to remove it.

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    • This step may require two people.

    • Pull the tine engagement lever to put belt tension on the transmission pulley.

    • With the belt taut, use a 12 mm socket to loosen the transmission pulley bolt without fully removing it.

    • The pulley will rotate with the bolt and the bolt will not be able to be removed if belt tension is not applied.

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    • Push the V-belt towards the transmission pulley to release tension.

    • Slip the V-belt off of the groove in the pulley.

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    • Pull the V-belt down and out of the way of the two-prong belt guide.

    • Push the V-belt around and off of the motor pulley to remove.

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    • Use a 12 mm socket to remove the two bolts securing the belt guides to the inner belt cover.

    • Use a 10 mm socket to remove the bolt securing the inner belt cover to the frame.

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    • Use a 14 mm socket to loosen the two bolts securing the guard to the frame.

    • These bolts have corresponding 14 mm nuts on their opposite ends. You will need to keep the bolts steady with a wrench or socket for the nuts to become loose.

    • Remove both nuts, but do not remove the bolts yet.

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    • Remove the frontmost guard bolt.

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    • Grab the guard and lower it to the ground, pivoting it on the rear guard bolt.

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    • Use a 12 mm socket to remove the motor and transmission pulley bolts.

    • Hold the pulleys steady to more easily remove the bolts.

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    • Remove the motor pulley.

    • Keep track of the key—which may fall out on its own—and keep it with the motor pulley.

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    • Pull the transmission pulley straight off of the splined shaft to remove.

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    • Use snap ring pliers to remove the snap ring securing the tensioner pulley to its shaft.

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    • Remove the tensioner pulley.

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    • Use needle nose pliers to remove the three wire clips securing various cables to the back of the inner belt cover.

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    • Use a 12 mm socket to remove the two remaining inner belt cover bolts behind the transmission pulley.

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    • Pull the inner belt cover clear of the motor and transmission shafts.

    • Remove the inner belt cover.

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    • Wedge a pick tool between the input shaft and the oil seal.

    • Pull firmly in the direction of the shaft to loosen the oil seal.

    • You may have to remove the pick tool and reinsert it at other locations around the shaft to "walk" the oil seal off the shaft.

    • Remove the oil seal.

Abschluss

To reassemble your device, follow these instructions in reverse order.

Refill the transmission with 5.3 quarts of SAE 10W-30 oil.

Carsten Frauenheim

Mitglied seit: 10/03/20

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