Einleitung
Werkzeuge
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Free the top by unscrewing the 2 screws in the front shiny cupwarmer section and the 2 screws in the plastic part in the back.
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Carefully take off the top to reveal the inside of the Gaggia.
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Be sure to unplug the power cord before working on your Old White Coffee Gaggia!!
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Label the connectors on the top connecting the wires to the switch assembly with a marker or ball pen. This way you'll be able to put them in the right place when reassembling your device.
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Gently pull the labeled connectors of the switch assembly.
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Continue with second row.
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Pull the last two connectors off the switch assembly.
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The switch assembly is held in place by two clamps on its sides that have to be pushed in.
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Gently pull/push the switch assembly to the front to release it from the case.
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Label and pull off the connectors to the warning light just right where the switches used to be.
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There is one upper and one lower, divided by a plastic tab.
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Next, unscrew the tab securing the grounding wire and the water hose to the top of the boiler.
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Free the tab with the grounding wire.
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Next up is the two connectors that go into the blue (thermostate?) on the top of the boiler.
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Label and gently pull off the first...
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...and the second connector.
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Next thing to pull off is the connecor that connects the red wire to the the duct that protrudes outward of the boiler. (The heating element)
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Remember to label every connector you take off to remember where it goes.
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At the magnetic valve next to the big round boiler, there are two more connectors to label and pull off.
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Still not done with labelling and pulling off connectors, this time at the back of the boiler.
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Left of the boiler and a little hard to reach sits connector no. 19 (if you followed my labelling method) once again on a ducty thing.
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Right next to it, you can see the Over Pressure Valve Assembly (with the black hose coming out of the top)
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Here you see the water intake hose, sucking water from out of the water tank and delivering it to the water pump.
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The hose connects to the pump at its bottom side, so you can't quite see it.
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The hose is secured to a black plastic piece in the bottom of the case by a metal clip that can be loosened with pliers.
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Take off the hose and be careful not to lose the metal clip!
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You can't take off both endings yet as the end that goes into the pump is still hidden!
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Very dirty but functional, this is where the power cable is connected to all the wires we just freed.
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You will only need to take out the cables on the right (bottom side on the picture), starting with the 3 from the power cable. (ground, brown and blue)
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Unscrewing the whole luster terminal can make your life easier here.
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Next, remove the two white cables (distinguishable by the one having an extra luster terminal)...
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...and the grounding wire that go to the water pump.
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You can now carefully pull the whole wiring out of the machine.
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Mind any cables that still might be connected or stuck!
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Next, we will take the black water hose, that connects the Over Pressure Valve to the water tank, off.
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Pinch the clip holding the hose in place together to release it
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Label the hoses as well as they have different lengths!
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Proceed with the 2nd black hose that goes from the magnetic valve to the water outlet in the front.
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With all silicone hoses disconnected, proceed by unscrewing the fitting that connects the steam lance to the steam valve.
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Take the steam lance out through the top.
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At the top of the water pump, there is a high pressure teflon hose that needs to be unscrewed in order to free the pump.
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The steam valve is connected to the top of the boiler by a conducto pipe.
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Unscrew both endings and take the duct off.
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Unscrew the nut securing the steam valve assembly to the top of the boiler.
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You can just pull the steam assembly out of the way for now.
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If you have the fitting Allen key, you can also take out the steam assembly by taking off the black knob and pulling the assembly out to the back.
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The vibratory water pump sits on a rubber fitting.
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Unscrew both screws to free the pump.
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Take out the whole pump/fitting assemby.
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Unfortunately, the black rubber thing on the bottom of the pump originally connecting to the high pressure teflon hose is broken, be careful with this piece as there may not be a replacement!
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Let's have a look at the portafilter holder and the screen at the front of your machine. As you can see, mine has its share of rust and gross dirt.
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Unscrew the single screw in the middle of the screen.
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The screen might be held in place by dirt and coffee of decades past.
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Ewwwww...
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I managed to take the screen off by jiggling a little on it with a screwdriver.
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There are 4 screws holding the outer ring in place, unscrew those and the outer ring should come free.
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There still is a black rubber gasket that needs to be taken off.
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Not sure if those are still for sale, so check if you might use this gasket again.
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Return to the inside of the machine and unscrew the 4 screws at the top of the boiler. Be careful not to strip the screws!! Gently pull the top of the boiler off.
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Prepare to be grossed out.
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Somewhere below the white/brownish stuff in the 3rd picture there is a black gasket hiding. Can you find it?
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You can further disassemble the lower part of the boiler.
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Unscrew the nut holding the magnetic valve in place, and pull all parts off.
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Unscrew the 4 screws at the bottom of the valve assemby and it is free.
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The Over Pressure Valve can also be unscrewed and taken apart.
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Unscrew the thing holding the screw in place.
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The power cable can be pulled out if you turn the plastic nut a little bit.
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Close-Up of the pump, Ulka H53.
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I hope I can get a replacement for the rubber thing that went here...
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3 Kommentare
Thanks for posting this. Please add a picture of the whole machine.
https://d3nevzfk7ii3be.cloudfront.net/ig... is a photo of the coffee Gaggia.
nice teardown, i was able to fix mine
Luke -
This is very similar to, if not a gaggia classic. Even a machine at such a state can be 100% repaired
George -