Einleitung

Tear-down of Mini Maglite LED AA Flashlight. Length: 5 3/4 in. 146 mm, Weight: 3.78 oz. 107.16 g, Run time: 5h 15min, 14 Lumens, 96 meter beam distance.


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    • Twist tail cap counter-clockwise until tail cap is completely loose.

    • Slowly remove tail cap to release batteries from the barrel of the flashlight.

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    • Gently pull the battery spring from the tail cap by slowly tugging side to side at the base of the spring until it clears the edge of the tail cap.

    • Spring can get away from you after removal, be careful to maintain strong hold-points on the spring during removal.

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    • Twist head cap counter-clockwise until head cap becomes completely loose from the barrel of the flashlight.

    • Pull the head cap from the barrel of the flashlight, exposing the lamp.

    what about the bulb assembly?!!

    fledermaus13 -

    . . . I guess they call it the switch assembly.

    fledermaus13 -

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    • Twist face cap counter-clockwise until face cap is completely loose from head cap.

    • Once face cap has been removed from head cap, the reflector and lens can be removed from the head cap.

    • Reflector and lens are loose elements and can fall out once face cap is removed!

    This disassembly stops short. To do a complete troubleshooting & cleaning of corrosion, you may need to pry off the cap that says DO NOT REMOVE using a small flathead screwdriver. There will be corrosion underneath often especially if batteries got stuck in the tube. You can remove the bulb seat with its attached electrical connectors by allowing it to come out the bottom tube of the flashlight body. Be cautious because there is a silver connector tab that can fall out of it’s slot and will need to be replaced in correct position. To put the round bulb & connector seat back, it helps to push it back up the tube using the batteries behind it. Otherwise it tilts and gets stuck in the tube.

    Jane -

Brandon Replogle

Mitglied seit: 15/11/19

118 Reputation

9 Kommentare

Dear Brandon,

I received my mini maglite from a vendor quite a few years ago, while I was a technology coordinator for a school district. After my mother became legally blind, it was one of the things I gave to her for assistance.

Long story short, it has been in my home again for a few years. I got it out yesterday, when I needed a flashlight. Alas, it wouldn’t light up. Today I was ready to replace the bulbs, but they wouldn’t budge. I found your instructions helpful in affirming my experience in disassembling the light. Unfortunately, nothing I could do would remove the batteries.

I was thinking you might include instructions for the process of removing corroded batteries and bringing the light back to life. It is presently soaking in a glass of hot water with a little soap.

Thanks for your help,

Elizabeth

elizeley -

Same situation for me. Read online that white vinegar might help dislodge the battery - I'm going to try that. If you do try that, do so with proper safety precautions. I'm not sure what the resulting chemical reactions will entail.

Siddharth Patil -

Me too. Same issue with batteries that I cannot remove. They're there for 6 or more years! I could remove wverything insiste the battwries, but there arw still parte do them I could not remove.

marcelo_possebon -

I’ve solved this twice . Drill a screw into the bottom of the battery. Then pull it out. I used a variation on this technique:

https://www.youtube.com/watch?v=3aZCns5y...

There was a lot of corrosion. You can remove the cap that says “DO NOT REMOVE” located under the headcap. Your breakdown instructions stop before that point. The flashlight wouldn’t work again until I did remove that DO NOT REMOVE cap and cleaned away all the corrosion using a q-tip soaked in vinegar. Use a small flathead screwdriver to gently pry off the DO NOT REMOVE cap. Underneath, you’ll see another black round piece that the bulb fits into plus the electrical connections. I shook it gently out the bottom of the flashlight for complete cleaning. Be sure to check the orientation of the silver connector tab. It can fall out and needs to be put back into the slot. To put back, it helps to use the batteries to push it back up the tube so it doesn’t tilt and get stuck. Once reassembled, it all worked 100% fine again.

Jane -

Order led change over for my had it 15 year still my go 2 flashlight ?

gman faulkeg -

I have 2 of the AA led and 1 5or6 D cell and 1 3D cells led thanks for the tear down

jhoneycutt323 -

And then quit using alkaline batteries. They leak. Get some Panasonic eneloop AAs and a smart NiMH charger. I've lost plenty of equipment to alkaline (before I wised up), but have yet to see a leaking NiMH after 20 years. I started using eneloops 10 years ago, and all are still in service. You'll save money, too, if you care about that kind of thing. And if you're green, you'll be happy to quit sending all those alkalines to our landfills.

Fred Chriswell -

cap on to tight to change batteries/ any good hints/

gforme -