Einleitung
Introduction
In this guide, we disassemble the classic Razor folding scooter. For such a simple vehicle, they are surprisingly complex and have quite a few small parts. When you consider how much punishment this little scooter can take, its easy to see why they are still popular as a fun, compact mode of transport.
Safety Information
Caution: The mechanism which allows the scooter to fold is held together with several snap rings. Removing them requires bending and loading them like a spring - if they break or slip, the ring can be sent flying. Therefore, use eye protection when dealing with snap rings.
Werkzeuge
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In order to conduct this teardown you will need (depicted from left to right):
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1 Hammer
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1 Pair of Channel Lock Pliers
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1 Flathead Screwdriver (for prying)
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1 Pair of Needlenose Pliers
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1 Metric Allen Key Set
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1 Pair of Snapring Pliers
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Start by pressing the lock lever with your thumb and unfold the scooter into riding position.
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Take the top of the scooter and open the handlebar lock to expose the small screw underneath. (Picture 1)
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Using a 3mm allen key unscrew the single retaining screw. (Picture 2)
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Once the screw is removed the clip tightening screw can be removed by hand freeing the whole retaining clip. (Picture 3)
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Now that the retaining clip has been freed, slide it off towards the handlebars. (Picture 1)
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Once the retaining clip is removed the handlegrip "T" will now easily slide out of the scooter base. (Picture 2)
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Moving down the remaining scooter shaft, use a 5mm allen key to remove the lower retaining ring. (Picture 1)
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Now remove the remaining scooter shaft by unscrewing it from the the wheel and axle. (Picture 2)
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Hint: Hold the front wheel while unscrewing the shaft to prevent the axle from spinning.
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Using your hand unscrew the first nut on the axle. (Picture 1)
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Note: This is the jam-nut used to stop the axle from falling apart.
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Now using the Channel Lock Pliers remove the axle retaining nut. (Picture 2)
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Hint: You may have to hold the front wheel to prevent the whole assembly from rotating.
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The axle is now able to be slid out. (Picture 1 & 2)
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Note: this piece could be covered in grease.
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Now carefully remove the bearing sitting inside of the axle housing. (Picture 3)
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There will also be a bearing on the axle itself which can also be easily slid off. (Picture 1)
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Now that the axle is free the front wheel can easily be removed using two 5mm allen keys. (Picture 2)
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Hint: If you only have one 5mm allen key, the 5mm allen key and the pair of needle nose pliers can be used instead of two allen keys.
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The rear wheel assembly can now be removed using a 5mm allen key. Use the same process as that to remove the front wheel in Step 8. (Picture 1)
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The one screw will disconnect the rear wheel and the wheel-e bar from the scooter frame. (Picture 2)
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The brake mechanism is attached to the base by a steel pin. This pin is difficult to remove, but would be possible with a large press. (Picture 1)
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A torsion spring controls the actuation of the brake. (Picture 2)
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Remove all six snap rings from the pivoting assembly. The process for using snap ring pliers is shown in Pictures 1-3.
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Hint: Three snap rings are shown in Picture 1. The remaining three are on the other side in the same location.
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Note: It is recomended to wear eye protection during this step since snap rings have a tendency to spring all over the place.
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Remove the black plastic piece indicated in the picture.
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Hint: Use the screwdriver to get under one of the flanges. It should come off very easily.
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Pry the black plastic piece from the front of the scooter. This will take some work, but the piece will come off intact.
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Note: This will allow you to see the inner workings of the pivoting mechanism.
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Remove the spring from the inner workings of the pivoting mechanism with the needle nose piers.
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To remove the spring: First, pull on the visible hook, then push the hook back into the mechanism to remove the tension on the second hook.
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Leave the spring in the mechanism for now. It will be retrieved once the pins are removed.
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Remove all three pins from the pivoting assembly.
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Hint: We found it helpful to use the long bolt from the back wheel to hammer out these pins which were difficult to get out. (Picture 1)
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Note: Once complete, the remaining pieces should fall out as the pivoting piece is removed from the base.
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To reassemble your device, follow these instructions in reverse order.
2 Kommentare
aloha ue why not be following the guide introduction in the information is razor scooter not unable to work our ineeding be a chagering please I what to know to me I getting fasteration is my elecrtrical toys bluerazor please has a battery bottom.
Mark - would you be able to draw a simple diagram that shows how the springs and levers are oriented to enable the folding mechanism to work properly? I stupidly did not take a close look before tearing down my scooter.