Introduction
Apple further expands their collection of professional equipment, this time with a set of AirPods Pro. Apple’s line of wireless buds certainly has a fraught history on the teardown table—will its “pro” iteration be any different? We’re hoping Apple brought that repairability score up a little (it’s never too late to change), but only a teardown will tell.
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Tools
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Along with the "Pro" moniker comes a whole bunch of extra features:
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Active noise cancellation, Transparency mode
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Inward-facing microphone for the adaptive equalizer
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Custom-designed Apple H1 wireless chip with Bluetooth 5
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IPX4 water resistance
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The charging case also got notably chunkier at 1.61 oz (45.6 g).
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Not that more heft is necessarily a bad thing at all—our latest iPhone teardowns showed some mildly bulked-up devices with huge corresponding increases in battery life.
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The AirPods Pro come in another dental-floss-style case, which opens to reveal the two li'l 'Pods peekin' out.
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Turning that case around, we find an abridged origin story and a pairing button.
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We've run into trouble before, so we're going to let our X-ray equipped friends at Creative Electron scout out the insides before we dive in.
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Things these AirPods could dress up as for Halloween:
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Jetpack
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Astronaut's life support system
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A teardown engineer's worst nightmare
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Time for a showdown! What does the "Pro" bring to the table?
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Replaceable silicone tips for professional noise isolation and enhanced fit.
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A professionally-postured short, stout body and similarly small charging case.
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Added pro-level mesh grilles for pressure equalization.
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The bottom microphone grille shrinks and angles itself out the edge for professional voice recording and phone calls.
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We spot a new case model number—A2190—while the "buds" are marked A2083 and A2084 respectively.
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There's also the telltale "no garbage" icon, which means either (a) this product is not garbage, or (b) this product is not to be thrown in the garbage.
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At the bottom of the barrel we have contact—spring contacts for charging, that is.
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Will these Pro 'Pods be easier to repair or recycle than their amateur counterparts? Trust us, we're just as excited to find out as you are.
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First things first—let's replace the one openly replaceable component! The silicone eartips snap off and back on with a satisfying click.
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Most silicone tips slide over a groove on the outside of the earbud. Apple's design uses some fancy engineering and (surprise!) isn't compatible with any typical silicone tips.
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That means you won't be able to use your favorite aftermarket tips with these, but Apple at least made their official replacement tips just $4 for when your tips tear or get lost.
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As much as we like standardized parts, these fancy tips do provide the benefit of a larger opening for sound than we'd normally see in an earbud.
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Now that the soft silicone is out of the way, it's time to bring out the big (heat) guns. We don't want to be too presumptuous, but we think we know what we're about to get into...
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A little pressure from the trusty vise opens up the seal around the head of the AirPod, and our halberd spudger eases the Pod open slightly further.
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First thing we spot inside is ... glue. (We're not exactly surprised, but always a smidge disappointed.)
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Second thing we spot is—wait, what? A button cell battery? Now that's a genuine surprise.
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Another eyebrow-raiser: the ribbon cable connecting the stem to the in-ear portion has a nice deliberate bit of extra slack, and a tiny detachable ZIF connector.
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The connector has a light coating of glue, and safely separating the cable is extremely delicate work. Are we up to it? Yes we are.
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It was at this point during our teardown that this AirPod let out a tiny scream—a little awooo, if you will. We're not saying that these things are haunted, but our video team experienced something similar during their disassembly, and they recorded it, so it's not just our imagination!
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Now, back to that battery ...
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Between us and the (heat-sensitive) battery is a moat of white, rubbery, alcohol-resistant adhesive. Left with no other options, we carefully begin manual excavation.
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Picking around this little bomb is what you call EOP (Explosive Ordnance Paleontology). Well, okay, we might be the only ones who call it that.
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The battery is tethered by a soldered cable—so even though you can get to it, it's still not easily replaceable at this point.
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Hey wait, this looks familiar—could this be the same battery that we found in the Galaxy Buds?
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Physically, the CP1154 has 14% less volume than the 200 mWh CP1254. With the power of math, we estimate that this battery packs ~168 mWh.
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Teardown update: after some more hands-on time with this mystery cell, we've peeled up all the goopy stickers and found a tiny Wh rating! We weren't too far off with our guess—the battery is officially rated at 0.16 Wh.
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With the battery dangling to one side, we keep digging. This clear plastic brace kept the driver in place, until we pulled on it too hard.
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Next, the star of this 'Pod—the (relatively) large driver, which lifts out to give us a peek at the microphone that listens to the inside of your ear.
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This driver might be called the driver, but the one actually doing the real driving is the voice coil.
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Back at the tail end of the AirPod, we disconnect a cute little coax connector and untangle Apple's custom SiP, where the H1 and other chips live.
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Try as we might, we aren't able to pry apart this package—we'll have to take Apple at their word that it's just silicon in there, and not some form of magic.
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Update—thanks to the awesome community, we now have some pretty good guesses as to what these chips are:
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Most likely a Bosch IMU (Inertial Measuring Unit), which helps with Apple's Spatial Audio feature
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Most likely an STMicroelectronics accelerometer, which helps with speech detection and noise cancellation
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We make one last friendly attempt to get inside the stem through the cap at the bottom.
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Prying at the seam removes the cap relatively easily, but there's no way all that's left can exit through here.
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After too much meticulous disassembly, we're done being nice—and reach for the ultrasonic cutter.
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Is all this carnage really necessary, when we have such beautiful X-rays? Yes. Yes it is.
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Our forced entry pays off! With the plastic cleared away, everything inside the stem comes out in a long wiry noodle. Inside, we find:
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A couple golden microphones
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Some gilded antenna hardware
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Still hanging on at the top, that fancy chip package where the H1 sleeps
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A mysterious black rectangle flanked by metal brackets—could this be the new force sensor? If so, it's likely either a capacitive sensor registering finger taps, or a tiny strain gauge sensor sensing squeezes.
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With our 'Pod in pieces, we whip out the vise again to crack open the holster.
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We have to deform the case pretty heavily to get our
footspudger in the door, but it appears no permanent damage is done. -
With the right leverage, and proper application of strength, the hidden glue gives way and the innards transform into outtards.
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...including the battery, which proved more of a pain to remove last time.
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It's all a bit tethered together, but so far this part isn't so bad—as long as you know the secret technique.
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Finally, some chips we can sink our teeth into:
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STMicroelectronics STM32L476MG 32-Bit ARM Microcontroller
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Broadcom BCM59356 wireless charging module
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Texas Instruments BQ25116A Battery Charger
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NXP 610A3B KN3308, possibly a charging IC
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This little silver guy lives near the top, right between the charging pockets for the 'Pods. What's it for? It looks a bit like a microphone.
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Did we say "battery" before? Make that batteries—two of them! Or two cells at any rate.
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At 1.98 Wh, the Pro battery flexes solidly on the amateur AirPod 2's single-cell 1.52 Wh case battery, as well as the 1.03 Wh Galaxy Bud case.
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In a surprisingly candid statement, Apple apparently confirmed that these Pro 'Pods are not repairable, only replaceable, and are no better in this regard than the earlier versions.
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We can't believe we're saying this, but we're inclined to disagree about the second part—these could potentially be a tiny bit more repairable.
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If not for Apple's statement, we might have guessed they planned to repair these by replacing the in-ear portion of the 'Pods (battery + driver + crusty old earwax) and reusing the original stems—including the SiP, antennas, microphones, and squeezy sensor. It's not much, but it's something!
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That said, there's still no good way to perfectly reassemble a dismantled 'Pod, unless you happen to work in the AirPod assembly line at the factory.
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With all that in mind, we have a repairability score that won't surprise you.
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AirPods Pro earn a 0 out of 10 on our repairability scale (10 is the easiest to repair):
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While theoretically semi-serviceable, the non-modular, glued-together design and lack of replacement parts makes repair both impractical and uneconomical.
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82 comments
Nice teardown!
Is there any way to know the wattage of the airpod pro batteries? It looks bigger than the one on the original airpods, but curiously, they’re rated for the same runtime (5 hours with noise cancellation off).
The driver is bigger, but the sillicone tip would provide a tighter seal so you wouldn’t need to pump up the volume that much. I was hoping for the battery life without noise cancelling to be better than 5 hours.
We estimate it to have ~168 mWh. This is much more than the original AirPods (92 mWh), but closer in line with the other wireless earbuds—The PowerBeats Pro, Galaxy Buds, and Sony WF-1000XM3 all use 200 mWh CP1254 batteries.
Thanks for the reply Arthur! That’s a big battery. I’ll wait for real-life battery tests, Apple may be under-reporting the expected battery life. I’m personally undecided about getting these or the Powerbeats Pro… I wish I didn’t have to compromise either in battery life or in noise cancellation :)
We found the marked rating! The battery is rated at 160 mWh. So, we were slightly off :)
Can we get the size of the drivers please?
Bob -
The drivers measure approximately 11 mm in diameter.
Roughly 11mm, which puts it in line with the Galaxy Buds Pro and other in-ear TWS 'buds.
Anything in there making the AirPods Pro locatable using the iPhone 11’s U1 ultra wide band chip?
Great question!
Chris -
That’s what I was hoping would be announced, but they haven’t officially announced an improved Find My capability for the new iPhones we know have the U1. I think the chip is supposedly cheap enough to include, but whether it fits in such a small package I don’t know. It’s hard to see from the iPhone 11 breakdown how big the U1 chip is, and whether that could fit into the AirPods, or the Watch for that matter.
I think an ultra wide band chip would need too much energy and would be too expensive.
A more reasonable choice in my mind would be to use the BLE 5.1 angle of arrival feature to find the direction of the head phones, as a ble module is already on board.
But therefore an antenna array would be necessary in the phone which I don’t think is the case, and I am not sure if manufacturers will do in the future.
strat -
Think you guys may have missed something. Check your x-ray video - is there not something with a sideways “H” shape built into the lid? You didn’t look because there’s no wiring to it - so completely passive?
Frank O -
I take that back. Seems to be a spring loaded mechanism for opening the lid. But that then begs the question - Why doesn’t the “aluminum” hinge itself show in the x-ray?
Frank O -